PVC vs. composite ID cards: what's the difference?
Answered by NameBadge.com · Updated August 2026
A PVC card is a 100% polyvinyl chloride plastic card, the standard economical choice for printed ID cards. A composite card blends about 60% PVC with 40% PET so it resists heat without warping, making it the better choice for lamination and retransfer printing. Both are made at CR80 size, 30 mil.
A PVC card is a 100% polyvinyl chloride plastic card, the standard economical material for printed ID cards. A composite card blends about 60% PVC with 40% PET (polyester), which resists heat without warping and makes it the preferred material for lamination and retransfer printing.
| Attribute | PVC card | Composite (PVC/PET) |
|---|---|---|
| Material | 100% PVC | ~60% PVC / 40% PET |
| Heat resistance | Standard, can warp under high heat | High, resists warping |
| Best for | Direct-to-card printing, general IDs | Lamination and retransfer printing |
| Relative cost | Lower | Higher |
When should you choose composite over PVC?
Choose composite when cards will be laminated for extra security, printed on a retransfer printer, or exposed to frequent handling and heat. Choose standard PVC when cards are printed direct-to-card and cost is the priority. Both are made at CR80 size, 30 mil thickness.
NameBadge.com produces custom ID cards in-house in the USA. Not sure which material fits your program? Start a quote.
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